DF241-200 is a large-capacity HTHP package yarn dyeing machine designed for industrial cone, bobbin and cheese yarn dyeing. This configuration uses 108 spindle rods with 10 package layers, providing 1080 standard package positions and an approximate capacity of 1080 kg per batch when each package weighs about 1 kg. It features reversible liquor circulation, steam heating, 316L wetted parts and automatic dyeing control.
Model :
DF241Payment :
LC;T/TProduct Origin :
ChinaShipping Port :
Shanghai Port, ChinaHS Code :
8451400000DF241-200 is a large-capacity HTHP package yarn dyeing machine for industrial cone, bobbin and cheese yarn dyeing. The configuration introduced on this page uses 108 spindle rods with 10 package layers, providing 1080 standard package positions and an approximate batch capacity of 1080 kg when each package weighs about 1 kg. Reversible liquor circulation, steam heating, 316L wetted parts and automatic dyeing control are included in the standard machine configuration.
The DF241 is one of our package yarn dyeing machine solutions for cotton yarn dyeing production. It is designed for soft yarn packages loaded on dye tubes, where liquor penetration, package density, circulation direction and process control all affect the final dyeing result.
For package yarn dyeing, even liquor penetration is one of the key factors for reducing shade difference between the inner, middle and outer layers of the yarn package. The DF241 adopts reversible liquor circulation, allowing the dye liquor to circulate from inside to outside and reverse from outside to inside during the dyeing process.
DF241-200 can be configured for package yarn dyeing of cotton, polyester and suitable blended yarns according to required dyeing temperature, process conditions and package structure.
Package density, liquor penetration and reversible circulation are important for improving shade consistency in cotton yarn dyeing.
For more information about package size, yarn material and machine selection, see our package yarn dyeing machine application guide.
DF241-200 is configured with 108 spindle rods and 10 package layers, providing a total of approximately 1080 package positions.
| Spindle rods | 108 |
| Package layers | 10 |
| Total package positions | Approx. 1080 packages |
| Reference batch capacity | Approx. 1080 kg/batch* |
When each yarn package weighs approximately 1 kg, the reference batch capacity is around 1080 kg.
Actual loading capacity is not fixed. It varies according to yarn material, package diameter, package weight, winding density and carrier arrangement. Package dimensions and required batch capacity should therefore be confirmed before final machine configuration.
| Machine Type | HTHP package yarn dyeing machine |
| Model | DF241-200 |
| Main Tank Diameter | 2000 mm |
| Package Arrangement | 108 rods × 10 layers |
| Yarn Package Quantity | 1080 yarn packages |
| Approx. Loading Capacity | Approx. 1080 kg, calculated by 1 kg per standard yarn package |
| Standard Yarn Package Diameter | Approx. 165 mm. Larger package diameter requires customized carrier design. |
| Dye Tube Height | 170–171 mm |
| Main Power | 90 kW |
| Max. Working Temperature | 140℃ |
| Design Pressure | 4.4 bar |
| Normal Operating Pressure | 4 bar |
| Main Tank Safety Relief Valve | 4.2 bar |
| Internal Heating Core Pressure | 5.3 bar |
| Liquor Ratio | Approx. 1:6 |
| Standard Heating Method | Steam heating |
| Voltage / Frequency | 380V / 50Hz |
| Material of Wetted Parts | Stainless steel 316L |
| Control System | Automatic dyeing controller. Chinese controller as standard, SEDO controller optional. |
Dye liquor circulates through yarn package in both inside-to-outside and outside-to-inside directions. Reversible flow helps liquor penetrate through wound yarn layers and supports more consistent liquor exchange between inner and outer layer of each package.
2000 mm is the diameter of machine main body. It is designed with 10 layers and 108 spindle rods, allowing 1080 standard yarn packages to be loaded in one batch.
The standard heating method is steam heating. The machine is designed with an internal heating core for heat exchange during the dyeing process.
The wetted parts are made of stainless steel 316L, suitable for contact with dye liquor, auxiliaries and high-temperature dyeing conditions.
The machine uses an automatic dyeing controller. A Chinese controller is supplied as standard, and SEDO controller can be selected as an optional upgrade.
Standard yarn package diameter is around 165 mm. Larger package diameter requires customized spindle distance, carrier arrangement and loading design.
The DF241 cotton package yarn dyeing machine can be equipped with different optional configurations according to the customer's dyeing process, production efficiency requirement and factory layout.
The following items are optional and can be selected according to the customer's process requirement. They are not necessarily included in the standard configuration.
| SEDO Dyeing Controller | SEDO dyeing controller can be selected as an optional upgrade for customers who require a higher-level dyeing control system. |
| Second Package Yarn Carrier | A second package yarn carrier can be selected to improve production turnover. While one carrier is inside the dyeing machine, another carrier can be prepared for the next batch. |
| Standby Water Tank | Equal-volume standby water tank with direct heating system for preparing process water before dyeing. |
| High-Temperature Drain | High-temperature direct drain system can be selected according to the dyeing process and factory drainage condition. |
| Secondary Water Inlet and Drain | Secondary water inlet and drain system can help improve water filling and drainage flexibility during production. |
| Customized Package Yarn Carrier | Carrier structure can be customized according to yarn package diameter, dye tube height, package weight and loading requirement. |
| Second Dyestuff Tank | Second dyestuff tank with automatic control system can be selected for process flexibility and auxiliary preparation. |
| Forced Drainage System | Forced drainage function can help shorten drain time and improve batch turnover efficiency. |
| Automatic Washing System | Automatic water cleaning system can be configured to support machine washing after dyeing or between production batches. |
| Steam Cleaning System | Steam cleaning system can be selected according to cleaning requirements and factory steam condition. |
| Progressive Dosing System | Progressive dosing system can help control chemical and dyestuff addition during the dyeing process. |
A complete package yarn dyeing line usually includes soft winding machine, cotton package yarn dyeing machine, textile hydro extractor, package yarn dryer and rewinding equipment.
For lab testing, color matching or small-batch sampling before bulk production, customers can also consider DF241-21 package yarn sample dyeing machine before selecting a large-capacity production model.
DF241 series is available in different vessel sizes and carrier arrangements for different batch capacities. DF241-200 introduced on this page is configured for 1080 standard yarn packages, while smaller models are available for lower production requirements.
| Model | Reference Package Quantity | Reference Capacity* | Main Power |
|---|---|---|---|
| DF241-75 | 72 packages | Approx. 72 kg | 11 kW |
| DF241-120 | 252 / 288 packages | Approx. 252–288 kg | 22–30 kW |
| DF241-170 | 690 packages | Approx. 690 kg | 55 kW |
| DF241-200 | 1080 packages | Approx. 1080 kg | 90 kW |
*Reference capacity is calculated based on approximately 1 kg per standard yarn package. Actual loading capacity depends on package diameter, package weight, winding density, yarn material and carrier arrangement.
To recommend the correct cotton package yarn dyeing machine model and carrier design, please provide the following information before quotation:
The following answers are based on the DF241-200 configuration introduced on this page. Final loading capacity and carrier design should be confirmed according to actual yarn package specifications.
The configuration introduced on this page uses 108 spindle rods with 10 package layers, providing 1080 standard yarn package positions.
No. Approx. 1080 kg is calculated based on 1080 yarn packages weighing about 1 kg each. Actual loading capacity depends on package diameter, package weight, yarn density and carrier arrangement.
Standard reference package diameter is approximately 165 mm, with dye tube height of about 170–171 mm. Larger package diameters require confirmation of spindle spacing, carrier arrangement and actual loading quantity.
Dye liquor circulates through yarn packages in both inside-to-outside and outside-to-inside directions. Reversible flow helps liquor pass through wound yarn layers and supports more consistent liquor exchange between inner and outer layers.
Maximum working temperature is 140°C. Reference liquor ratio is approximately 1:6. Actual production conditions should be confirmed according to machine loading and dyeing process.
Yes. A Chinese automatic dyeing controller is supplied as standard. SEDO controller can be selected as an optional configuration according to customer requirements.
Send us your yarn material, package diameter, dye tube height, package weight and required batch capacity. We can check the suitable DF241 model, package carrier arrangement and reference loading capacity for your production.
Email: chenyihong@shintongyunn.com
